2000A Three Phase Plating Rectifier, 380V AC to 18V DC

2000 amps three phase rectifier is a AC to DC power conversion device with competitive price, air cooled solution to system thermal problems. 380V/ 480V input and 12V/ 18V output, other desired voltages are customized. Energy saving more than 20% because of higher conversion efficiency, especially low DC output voltage.

Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.

Parameter List

Model		ATO-HI-2000
		1. User Manual for ATO plating rectifier power supply 2. Modbus RTU Protocol V6.5
Input Voltage		Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (optional, 220-1000V voltages are customizable)
Input Frequency		50Hz/60Hz
Output Current		0-2000A (continuously adjustable by 1A)
Output Volatge		DC 0-12V/ 0-18V/ 0-24V/ 0-36V/ 0-48V (optional, 8-500V voltages are customizable) Note: Output voltage is adjustable by 0.1V.
Output Frequency		15kHz
Output Current Stability		≤1%
Output Voltage Stability		≤1%
Efficiency		≥92%
Power Factor		≥0.9
Operation Mode		Remote control or manual control
Module		IGBT module
Cooling Method		Air cooling
Start-up Postponing Time		≤10s
Limiting Current Value		Io±5A (Io is the rated current)
Limiting Voltage Value		Vo±5A (Vo is the rated current)
Signal Interface		RS485, PLC 0-10V, 4-20mA (Optional)
Modulation Mode		PWM control
Complete Protection Functions		Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
Proection Grade		IP20
Ambient Temperature		-10℃-50℃
Relative Humidity		≤80%
Size		570*550*650mm
Net Weight		125kg
Certification		CE, ISO
Warranty		12 months

Product Main technical characteristics

• Operation mode: Remote control or manual control for optional.
• Output control mode: One-way pulse and two-way pulse output control for optional.
• Constant output control mode: Constant current and constant voltage control modes can be selected.
• Soft start time: Soft start working time can be set in the range of 0-200s.
• High control accuracy: Control accuracy ≤ ± 1%.
• Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
• Pulse pacing frequency range: 1000-8000Hz.
• Man-machine operation interface: PLC color touch screen.
• Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
• Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
• Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
• With 1-5 stage constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
• Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current / voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
• Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
• 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
• Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
• Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than ordinary plating process.

Rectifier Controller Features

Details

Tips: 2000A plating rectifier advantages

2000A plating rectifier uses IGBT switch rectification, PWM chopping technology + DSP microcomputer digital control technology and touch screen operating system. It has automatic constant current and automatic constant voltage control functions for unidirectional DC pulse and bidirectional DC pulse. The pulse amplitude is continuously adjustable, the pulse duty cycle is adjustable, and the frequency is adjustable as well. With good man-machine interfaceand the strong visibility, can automatically store and record electroplating current, voltage, bath temperature and other real-time process curves. Multiple sets of process parameters can be stored or recalled, and the degree of automation is high. It can greatly improve the finish, compactness, corrosion resistance, reduce porosity, eliminate hydrogen embrittlement, improve product coating quality, and save a lot of precious metals. It can be widely used as a rectifying power supply for pulse plating of precious metals such as gold, silver, palladium and titanium in aviation, aerospace, weapons, ships and other enterprises and scientific research institutes.