High current 3000A hard chrome plating rectifier with remote controller box to control the current and voltage, converts three phase 400V/ 480V AC to 12V/ 15V DC, has complete protection functions, high control precision, can operate at full load for 24 hours.
Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.
||1. User Manual for ATO plating rectifier power supply
2. Modbus RTU Protocol V6.5
||Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (optional, 220-1000V voltages are customizable)
||0-3000A (continuously adjustable)
||DC 12V/ 15V/ 24V/ 36V/ 48V (optional, 8-500V voltages are customizable)
|Output Current Stability
|Output Voltage Stability
||Remote control or manual control
|Start-up Postponing Time
|Limiting Current Value
||Io±5A (Io is the rated current)
|Limiting Voltage Value
||Vo±5A (Vo is the rated current)
||PLC 0~10V, RS485, 4-20MA
|Complete Protection Functions
||Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
Product Main technical characteristics
- Operation mode: Remote control or manual control for optional.
- Output control mode: One-way pulse and two-way pulse output control for optional.
- Constant output control mode: Constant current and constant voltage control modes can be selected.
- Soft start time: Soft start working time can be set in the range of 0-200s.
- High control accuracy: Control accuracy ≤ ± 1%.
- Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
- Pulse pacing frequency range: 1000-8000Hz.
- Man-machine operation interface: PLC color touch screen.
- Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
- Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
- Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
- With 1-5 stage constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
- Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current / voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
- Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
- 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
- Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
- Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than ordinary plating process.
Rectifier Controller Features
||Steady Current / Steady Voltage
||Manual / Timing
Tips: 3000A plating rectifier troubleshooting
1. The abnormal noise of the 3000A plating rectifier occurs. This kind of situation is mostly seen in the air-cooled rectifier fan failure or the accumulation of dust. It should be cleaned in time to avoid affecting the normal operation of the entire machine.
2. The working indicator is normal, but thet current and voltage cannot be adjusted. It is worth noting whether the adjusted voltage and current have exceeded the minimum and maximum values that the power supply can carry or whether the adjustment switch has been turned to the lowest or highest position. The current should be adjusted under the condition of steady voltage and the voltage should be adjusted under the condition of steady current.
3. During the working process, the current output is suddenly interrupted, but when the work instructions and the voltage and ammeter display are normal, it is generally due to a problem with the wiring between the power supply and the plating tank. Check the wiring between the power supply and the tank in a timely manner Connected.