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    3000A Three Phase Plating Rectifier, 400V AC to 12V DC

    5 out of 5 based on 1 reviews | Write a review
    $5,546.78
    Air cooling 3000 amps high enegy saving plating with 50Hz-60Hz 3-phase 400V AC input and 10V/ 12V low voltage output. It adopts IGBT inverter soft switch rectifier technology, mainly used as various metal and non-metal electroplating rectifier power supply. The matched remote controller with timing function offers more secure and higher control precision.
    SKU: ATO-HI-3K
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    Delivery date: 10-20 days

    High current 3000A hard chrome plating rectifier with remote controller box to control the current and voltage, converts three phase 400V/ 480V AC to 12V/ 15V DC, has complete protection functions, high control precision, can operate at full load for 24 hours.

    Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.

    Parameter List

    Model ATO-HI-3000
    Input Voltage Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (optional, 220-1000V voltages are customizable)
    Input Frequency 50Hz-60Hz
    Output Current 0-3000A (continuously adjustable)
    Output Volatge DC 12V/ 15V/ 24V/ 36V/ 48V (optional, 8-500V voltages are customizable)
    Output Frequency 15kHz
    Output Current Stability ≤1%
    Output Voltage Stability ≤1%
    Efficiency ≥92%
    Power Factor ≥0.9
    Operation Mode Remote control or manual control
    Module IGBT module
    Cooling Method Air cooling
    Start-up Postponing Time ≤10s
    Limiting Current Value Io±5A (Io is the rated current)
    Limiting Voltage Value Vo±5A (Vo is the rated current)
    Signal Interface PLC 0~10V, RS485, 4-20MA
    Modulation Mode PWM control
    Complete Protection Functions Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
    Proection Grade IP20
    Ambient Temperature -10℃-50℃
    Relative Humidity ≤80%
    Size 630*550*880mm
    Net Weight 102kg
    Certification CE, ISO
    Warranty 12 months

    Product Main technical characteristics

    • Operation mode: Remote control or manual control for optional.
    • Output control mode: One-way pulse and two-way pulse output control for optional.
    • Constant output control mode: Constant current and constant voltage control modes can be selected.
    • Soft start time: Soft start working time can be set in the range of 0-200s.
    • High control accuracy: Control accuracy ≤ ± 1%.
    • Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
    • Pulse pacing frequency range: 1000-8000Hz.
    • Man-machine operation interface: PLC color touch screen.
    • Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
    • Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
    • Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
    • With 1-5 stage constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
    • Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current / voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
    • Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
    • 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
    • Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
    • Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than ordinary plating process.

    Rectifier Controller Features

    Rectifier controller features

    Volmeter Ammeter Timer Start-up
    Alarm Lamp Output Regulation Steady Current / Steady Voltage Manual / Timing

    Tips: 3000A plating rectifier troubleshooting

    1. The abnormal noise of the 3000A plating rectifier occurs. This kind of situation is mostly seen in the air-cooled rectifier fan failure or the accumulation of dust. It should be cleaned in time to avoid affecting the normal operation of the entire machine.

    2. The working indicator is normal, but thet current and voltage cannot be adjusted. It is worth noting whether the adjusted voltage and current have exceeded the minimum and maximum values that the power supply can carry or whether the adjustment switch has been turned to the lowest or highest position. The current should be adjusted under the condition of steady voltage and the voltage should be adjusted under the condition of steady current. 

    3. During the working process, the current output is suddenly interrupted, but when the work instructions and the voltage and ammeter display are normal, it is generally due to a problem with the wiring between the power supply and the plating tank. Check the wiring between the power supply and the tank in a timely manner Connected.

    Existing reviews of 3000A Three Phase Plating Rectifier, 400V AC to 12V DC
    Technical question for your 3000A three phase plating rectifier
    For 3000A three phase plating rectifier which we had purchased from you:
    Input Voltage: 380V AC
    Output Voltage: 12V DC
    What is necessary power (Watt) for our 380V line and what is noise level air cooling system?
    From: Fernando Gonzalez | Date: 23/07/2020
    Was this review helpful? Yes No (0/0)
    ATO Responded
    Input power is: 30kW.
    Noise level: About 70-80dB.
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