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    5000A Three Phase Plating Rectifier, 12V/18V/24V

    5 out of 5 based on 4 reviews | Write a review
    0-5000 amps variable air-cooling IGBT rectifier for electroplating process, with remote control box and timer function, high frequency pulse current output, optional for 0-12V/ 0-18V/ 0-24V continuously adjustable output voltage. Reliable quality and cheap price rectifier will definitely satisfy your requirements.
    SKU: ATO-HI-5K
    30-day Returns
    Delivery date: 6-12 days

    Three phase 380V AC to 12V/ 18V/ 24V DC plating rectifier power supply is 5000A adjustable output current, air cooling mode, with complete protection functions, energy saving more than 20% because of higher conversion efficiency, especially low DC output voltage.

    Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.

    Parameter List

    Model ATO-HI-5000
    PDF 1. User Manual for ATO plating rectifier power supply
    2. Modbus RTU Protocol V6.5
    Input Voltage Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (optional, 220-1000V voltages are customizable)
    Input Frequency 50Hz/60Hz
    Output Current 0-5000A (continuously adjustable by 1A)
    Output Volatge DC 0-12V/ 0-18V/ 0-24V/ 0-36V/ 0-48V (optional, 8-500V voltages are customizable)
    Note: Output voltage is adjustable by 0.1V.
    Output Frequency 15kHz
    Output Current Stability ≤1%
    Output Voltage Stability ≤1%
    Efficiency ≥92%
    Power Factor ≥0.9
    Operation Mode Remote control or manual control
    Module IGBT module
    Cooling Method Air cooling
    Start-up Postponing Time ≤10s
    Limiting Current Value Io±5A (Io is the rated current)
    Limiting Voltage Value Vo±5A (Vo is the rated current)
    Signal Interface RS485, PLC 0-10V, 4-20mA (Optional)
    Modulation Mode PWM control
    Complete Protection Functions Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
    Proection Grade IP20
    Ambient Temperature -10℃-50℃
    Relative Humidity ≤80%
    Size 680*550*1250mm
    Net Weight 260kg
    Certification CE, ISO
    Warranty 12 months

    Product Main technical characteristics

    • Operation mode: Remote control or manual control for optional.
    • Output control mode: One-way pulse and two-way pulse output control for optional.
    • Constant output control mode: Constant current and constant voltage control modes can be selected.
    • Soft start time: Soft start working time can be set in the range of 0-200s.
    • High control accuracy: Control accuracy ≤ ± 1%.
    • Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
    • Pulse pacing frequency range: 1000-8000Hz.
    • Man-machine operation interface: PLC color touch screen.
    • Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
    • Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
    • Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
    • With 1-5 stage constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
    • Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current / voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
    • Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
    • 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
    • Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
    • Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than ordinary plating process.

    Rectifier Controller Features

    Rectifier controller features

    Volmeter Ammeter Timer Start-up
    Alarm Lamp Output Regulation Steady Current / Steady Voltage Manual / Timing


    5000A Three Phase Plating Rectifier Details

    Tips: The principle of pulse plating rectifier power supply

    Understand the principle of pulse plating rectifier power supply can use plating rectifier more correctly. Pulse plating rectifier is a powerful method to improve the coating quality through the control method outside the tank. Compared with ordinary DC plating, it has more excellent properties (such as corrosion resistance, wear resistance, high purity, electrical conductivity, welding and good resistance to discoloration, etc.), and can greatly save rare and precious metals, therefore, it is better used in functional electroplating. At present, the square wave pulse is mostly used in pulse plating.

    The pulse plating rectifier power supply can generate a square wave pulse current. When it is used in electroplating, it cannot obtain an ideal square wave, but a waveform similar to a trapezoid, which will affect the full play of the beneficial effect of the instantaneous high potential of pulse plating. The pulse frequency will also have a greater impact on the crystallization of the coating. The frequency is too low and the effect is not obvious. If the frequency is too high, the waveform distortion is large, and even the pulse current will become a DC current. The correct use of the pulse plating rectifier power supply (such as equipment installation, equipment selection, parameter selection, etc.) has an important impact on the pulse waveform, equipment reliability, and normal performance of the advantages of pulse plating.

    Existing reviews of 5000A Three Phase Plating Rectifier, 12V/18V/24V
    I have another question about the ATO rectifiers.
    I have been out of the country for last three weeks and now back. I have another question about the ATO rectifiers.
    It seems the literature that you provided talks mostly about “Brush Plating” applications.
    Is the ATO-HI-5000 meant for brush plating or is it used for immersion plating of hydraulic cylinder rods that are larger than 5000 cubic inches?
    From: rossie | Date: 13/06/2023
    Was this review helpful? Yes No (0/0)
    ATO Responded
    1. ATO-HI-5000 has "brush plating" and " immersion plating" processes.
    2. We can provide the built-in commutation function of the rectifier, the ripple ≤ 1%.
    How to contact customer service staff?
    I like this 5000A three-phase electroplating rectifier very much. Can I ask you some performance questions before buying?
    From: Sabrina | Date: 07/09/2021
    Was this review helpful? Yes No (0/0)
    ATO Responded
    Of course, this is the way to contact us.
    Questions about 5000A 3-phase plating rectifier
    SKU: ATO-HI-5K. 5000A Three Phase Plating Rectifier, 12V/15V/24V
    I am interested in the interface that allows the user to control pulse current and the frequency of the pulse. Mainly I want to know if the pulse frequency is adjustable? In other words, can I control how fast the current turns on an doff within 100 -200 microseconds?
    Do any of the plating rectifier power supplies have the ability to control output pulse frequency and/or output pulse current?
    From: Fawcett | Date: 06/09/2021
    Was this review helpful? Yes No (0/0)
    ATO Responded
    We can customize plating rectifier power supply having the ability to control output pulse frequency and/or output pulse current, but the price is much higher as follows:
    I am curious about the use of your plating rectifier
    Message: In market purchase 3-4 2000A rectifier. Curious about running length, kWh usage for a 24 hour run time for your 12V and 60V system.
    From: Braxton | Date: 30/08/2021
    Was this review helpful? Yes No (0/0)
    ATO Responded
    For 2000A 12V full load operation with time duration of 24 hours, the power consumption is 633.6kwh.
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