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Wednesday, June 4, 2025 10:33:22 AM

Choosing a 3 Phase AC Current Sensor for Motor Monitoring

3 months ago
#359 Quote
Hey everyone,

I’m a research assistant at a university, working on a project where I need to measure AC current on a 3-phase cable supplying an electric motor. The measured current data will be sent to a microcontroller. Since I’m a mechanical engineer with limited experience in electronics, I could use some advice on selecting a suitable sensor.

The motor typically runs between 30A and 50A, but during startup, it can spike up to 450A. I’d prefer a sensor with a DC 0-5V or DC 0-4mA output, and ideally, it should run on a 12VDC supply (though this isn’t a strict requirement). I was looking at the ATO-CUS-3AC80 and ATO-CUS-AC1500 but wasn’t sure if they were suitable. Any recommendations?
0
3 months ago
#360 Quote
William wrote:
Hey everyone,

I’m a research assistant at a university, working on a project where I need to measure AC current on a 3-phase cable supplying an electric motor. The measured current data will be sent to a microcontroller. Since I’m a mechanical engineer with limited experience in electronics, I could use some advice on selecting a suitable sensor.

The motor typically runs between 30A and 50A, but during startup, it can spike up to 450A. I’d prefer a sensor with a DC 0-5V or DC 0-4mA output, and ideally, it should run on a 12VDC supply (though this isn’t a strict requirement). I was looking at the ATO-CUS-3AC80 and ATO-CUS-AC1500 but wasn’t sure if they were suitable. Any recommendations?
Based on your requirements, I'd recommend the ATO-CUS-3AC80 model. It measures up to 80A with 0.5%FS accuracy, which should work well within your typical range. Let us know if you have any other questions!
0
ATO.com
3 months ago
#361 Quote
William wrote:
Hey everyone,

I’m a research assistant at a university, working on a project where I need to measure AC current on a 3-phase cable supplying an electric motor. The measured current data will be sent to a microcontroller. Since I’m a mechanical engineer with limited experience in electronics, I could use some advice on selecting a suitable sensor.

The motor typically runs between 30A and 50A, but during startup, it can spike up to 450A. I’d prefer a sensor with a DC 0-5V or DC 0-4mA output, and ideally, it should run on a 12VDC supply (though this isn’t a strict requirement). I was looking at the ATO-CUS-3AC80 and ATO-CUS-AC1500 but wasn’t sure if they were suitable. Any recommendations?
The ATO-CUS-3AC80 looks fine for your steady-state currents, but your startup current of 450A is a concern. If the sensor saturates at 80A, it won't capture the inrush current properly. If startup current monitoring is critical, you might need a sensor with a higher range, or a dual-sensor setup—one optimized for normal operation and another for startup conditions.
0
3 months ago
#362 Quote
ATO wrote:
Hey everyone,

I’m a research assistant at a university, working on a project where I need to measure AC current on a 3-phase cable supplying an electric motor. The measured current data will be sent to a microcontroller. Since I’m a mechanical engineer with limited experience in electronics, I could use some advice on selecting a suitable sensor.

The motor typically runs between 30A and 50A, but during startup, it can spike up to 450A. I’d prefer a sensor with a DC 0-5V or DC 0-4mA output, and ideally, it should run on a 12VDC supply (though this isn’t a strict requirement). I was looking at the ATO-CUS-3AC80 and ATO-CUS-AC1500 but wasn’t sure if they were suitable. Any recommendations?Based on your requirements, I'd recommend the ATO-CUS-3AC80 model. It measures up to 80A with 0.5%FS accuracy, which should work well within your typical range. Let us know if you have any other questions!
Thanks for the insights! That helps a lot. I do have one more question about the "overload capacity" listed in the datasheet. It says "30 times nominal input." Does this mean the sensor can handle up to 2400A for a short time? If so, how long can it withstand that overload?
0
3 months ago
#363 Quote
William wrote:
Thanks for the insights! That helps a lot. I do have one more question about the "overload capacity" listed in the datasheet. It says "30 times nominal input." Does this mean the sensor can handle up to 2400A for a short time? If so, how long can it withstand that overload?
Good question! The overload capacity refers to the sensor's instantaneous limit. It can handle up to 2400A for a very short duration—about 4-5 seconds max before potential damage occurs. It's not meant for continuous operation at those levels.
0
ATO.com