100A Three Phase Plating Rectifier, 12V/24V/36V

High frequency 100 amps IGBT electroplating rectifier matched with remote controller has reasonable price, 3-phase 380V/ 400V AC to 12V-48V DC, air cooled type. The system has fast strain rate, strong adaptability to the changes of power grid and load, and the output accuracy is up to 1%.

Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.

Parameter List

Model		ATO-HI-100
		1. User Manual for ATO plating rectifier power supply 2. Modbus RTU Protocol V6.5
Input Voltage		Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (optional, 220-1000V voltages are customizable)
Input Frequency		50Hz/60Hz
Output Current		0-100A (continuously adjustable by 1A)
Output Volatge		DC 0-12V/ 0-18V/ 0-24V/ 0-36V/ 0-48V (optional, 8-500V voltages are customizable) Note: Output voltage is adjustable by 0.1V.
Output Frequency		15kHz
Output Current Stability		≤1%
Output Voltage Stability		≤1%
Efficiency		≥92%
Power Factor		≥0.9
Operation Mode		Remote control or manual control
Module		IGBT module
Cooling Method		Air cooling
Start-up Postponing Time		≤10s
Limiting Current Value		Io±5A (Io is the rated current)
Limiting Voltage Value		Vo±5A (Vo is the rated current)
Signal Interface		RS485, PLC 0-10V, 4-20mA (Optional)
RS485 Interface Function		Can be used to monitor parameters, control voltage & current values, and remotely start/stop the rectifier.
Control Box (Included)		Can adjust the output voltage, current and time, with standard 0-30m remote connection cable. Longer cables can be customized!
PLC Touch Screen (Optional)		Plating rectifier connects with PLC touch screen by RS485 interface to display/adjust the voltage, current and time. (Note that if the PLC touch screen is installed on the rectifier, we will not provide the cables.)
Modulation Mode		PWM control
Complete Protection Functions		Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
Proection Grade		IP20
Ambient Temperature		-10℃-50℃
Relative Humidity		≤80%
Size		350*320*170mm
Net Weight		40kg
Certification		CE, ISO
Warranty		12 months
Packing Included		1 x Three Phase Plating Rectifier 1 x Remote Control Box 1 x 0-30m Cable

Product Main technical characteristics

• Operation mode: Remote control or manual control for optional.
• Output control mode: One-way pulse and two-way pulse output control for optional.
• Constant output control mode: Constant current and constant voltage control modes can be selected.
• Soft start time: Soft start working time can be set in the range of 0-200s.
• High control accuracy: Control accuracy ≤ ± 1%.
• Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
• Pulse pacing frequency range: 1000-8000Hz.
• Man-machine operation interface: PLC color touch screen.
• Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
• Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
• Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
• With 1-5 stage constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
• Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current / voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
• Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
• 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
• Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
• Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than ordinary plating process.

Rectifier Controller Features

Tips: What is a Plating Rectifier?

Plating rectifier is a rectifier power supply, which is simply a device that converts AC to DC. It has two main functions: First, it converts AC power to DC power and supplies it to the load after filtering, or to the inverter. Second, it provides charging voltage to the storage battery. Therefore, it also plays the role a charger at the same time.

The plating rectifier adopts high frequency switching pulse technology and has the reasonable product structure and strong reliability. Because of its small size, light weight, high efficiency and high reliability, the power supply has become a new generation of silicon controlled rectifier and has been widely used in various plating solutions in the electroplating industry. Electroplating process includes four aspects: Electroplating solution, electroplating reaction, electrode and reaction principle, and electrodeposition process of metal.