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    Tuesday, April 21, 2026 11:51:23 AM

    Can a CO2 Flow Meter Measure a CO2/N2 Mixture?

    8 days ago
    #949 Quote
    We recently purchased a CO2 flow meter (SKU: ATO-FLOW-MF5700) for our setup, and I’m trying to understand whether it can be used beyond pure CO2applications.
    In our case, the gas stream is actually a mixture of CO2 and N2, and the system operates under vacuum conditions. Has anyone here tried using a CO2-calibrated flow meter in a mixed gas scenario like this?
    Any insights would be appreciated.
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    8 days ago
    #950 Quote
    jjion wrote:
    We recently purchased a CO2 flow meter (SKU: ATO-FLOW-MF5700) for our setup, and I’m trying to understand whether it can be used beyond pure CO2applications.
    In our case, the gas stream is actually a mixture of CO2 and N2, and the system operates under vacuum conditions. Has anyone here tried using a CO2-calibrated flow meter in a mixed gas scenario like this?
    Any insights would be appreciated.
    SKU: ATO-FLOW-MF5700
    You cannot use this CO2 flow meter to measure the flow of a CO2-N2 mixture directly; you need to tell us the percentages of CO2 and N2 in the mixture.
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    8 days ago
    #951 Quote
    jjion wrote:
    We recently purchased a CO2 flow meter (SKU: ATO-FLOW-MF5700) for our setup, and I’m trying to understand whether it can be used beyond pure CO2applications.
    In our case, the gas stream is actually a mixture of CO2 and N2, and the system operates under vacuum conditions. Has anyone here tried using a CO2-calibrated flow meter in a mixed gas scenario like this?
    Any insights would be appreciated.
    SKU: ATO-FLOW-MF5700
    You cannot use this CO2 flow meter to measure the flow of a CO2-N2 mixture directly; you need to tell us the percentages of CO2 and N2 in the mixture.
    Thanks for pointing that out. Based on our current estimates, the mixture is roughly 90% CO2, 9% N2, and about 1% H2O. With that composition, would the flow meter still be usable, or would the readings be significantly off?
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    8 days ago
    #955 Quote
    jjion wrote:
    We recently purchased a CO2 flow meter (SKU: ATO-FLOW-MF5700) for our setup, and I’m trying to understand whether it can be used beyond pure CO2applications.
    In our case, the gas stream is actually a mixture of CO2 and N2, and the system operates under vacuum conditions. Has anyone here tried using a CO2-calibrated flow meter in a mixed gas scenario like this?
    Any insights would be appreciated.
    If your gas composition is that consistent, you might still get reasonably close readings. That said, most flow meters are calibrated for a single gas, so once you introduce nitrogen and water vapor, the thermal and physical properties shift.
    In practice, that usually means your readings won’t be truly accurate unless the device is calibrated specifically for that mix.
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    7 days ago
    #967 Quote
    jjion wrote:
    We recently purchased a CO2 flow meter (SKU: ATO-FLOW-MF5700) for our setup, and I’m trying to understand whether it can be used beyond pure CO2applications.
    In our case, the gas stream is actually a mixture of CO2 and N2, and the system operates under vacuum conditions. Has anyone here tried using a CO2-calibrated flow meter in a mixed gas scenario like this?
    Any insights would be appreciated.
    Just to share from experience — the real issue is how stable your gas composition is. If those percentages fluctuate, even a calibrated meter can become unreliable.
    In lab environments, we either recalibrate for each known mixture or apply gas correction factors using more advanced controllers. Otherwise, it’s more of an approximation than a precise measurement.
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    7 days ago
    #968 Quote
    jjion wrote:
    Thanks for pointing that out. Based on our current estimates, the mixture is roughly 90% CO2, 9% N2, and about 1% H2O. With that composition, would the flow meter still be usable, or would the readings be significantly off?
    Yes, it will work.
    So for your order, we will factory calibrate it according to these three gas percentages 90% CO2, 9% N2 and 1% H2O, instead of just calibrating it for CO2 gas, right?
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    ATO.com
    7 days ago
    #969 Quote
    ATO wrote:
    Yes, it will work.
    So for your order, we will factory calibrate it according to these three gas percentages 90% CO2, 9% N2 and 1% H2O, instead of just calibrating it for CO2 gas, right?
    That makes sense, and that’s actually where our concern comes in — we don’t have a fixed or well-defined gas composition at this point. In many cases, we’re working with nearly pure CO2 anyway. Would it be reasonable for us to proceed with standard CO2 calibration for now and only consider mixed gas calibration later if needed? Also, is field calibration something we could realistically handle ourselves?
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    7 days ago
    #970 Quote
    jjion wrote:
    That makes sense, and that’s actually where our concern comes in — we don’t have a fixed or well-defined gas composition at this point. In many cases, we’re working with nearly pure CO2 anyway. Would it be reasonable for us to proceed with standard CO2 calibration for now and only consider mixed gas calibration later if needed? Also, is field calibration something we could realistically handle ourselves?
    Okay, then we will continue to calibrate according to CO2.
    When you want to apply it to a mixed gas, contact us and inform us of the relevant percentage of the mixed gas.
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    ATO.com
    7 days ago
    #971 Quote
    ATO wrote:
    That makes sense, and that’s actually where our concern comes in — we don’t have a fixed or well-defined gas composition at this point. In many cases, we’re working with nearly pure CO2 anyway. Would it be reasonable for us to proceed with standard CO2 calibration for now and only consider mixed gas calibration later if needed? Also, is field calibration something we could realistically handle ourselves?Okay, then we will continue to calibrate according to CO2.
    When you want to apply it to a mixed gas, contact us and inform us of the relevant percentage of the mixed gas.
    Got it! That approach works for us. Thanks for the clarification!
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