A hardness tester is an instrument designed to evaluate a material’s resistance to indentation, wear, or deformation. Using a standardized indenter under controlled force, it measures the strength and durability of rubbers, plastics, foams, and composites, providing essential data for quality control, product design, and industrial material selection.
Hardness testing methods fall into three categories based on material type and load range.
| Method Category | Typical Load Range | Common Scales | Applicable Materials |
| Macro-indentation | ≥ 1 kgf | Brinell, Rockwell, Vickers | Metals, hard plastics |
| Micro-indentation | ≤ 1 kgf | Knoop, Vickers | Thin films, coatings |
| Elastomer/rubber | Spring force (111–4550 gf) | Shore 00, O, A, B, C, D, DO, E, OO | Rubber, plastic, foam, leather, textiles |
ASTM D2240 specifies the requirements for Shore durometers:
| Feature | Digital Hardness Tester | Analog Hardness Tester |
| Readout | LCD numeric display | Dial and pointer |
| Resolution | 0.1 H | Typically 1 H |
| Reading error | None (direct value) | Parallax and interpolation errors |
| Data output | USB on select models (B, C) | None |
| Battery life | 40+ hours (AAA batteries) | No battery needed |
| Best for | QA documentation, laboratory, production line | Occasional field checks, budget constraints |
Advantages of digital models relevant to the ATO Shore hardness testers lineup:
| Shore Scale | SKU | Indenter Dimension | Typical Material Examples |
| Shore A | ATO-SHT-SA2090 | 0.79 mm tip | Soft rubber, leather, wax, felt |
| Shore B | ATO-SHT-SB9020 | R0.1 mm | Moderate rubber, paper, fiberboard |
| Shore C | ATO-SHT-SC9020 | 0.79 mm tip | Mediumhard rubber, TPE, medium plastics |
| Shore D | ATO-SHT-SD90 | R0.1 mm | Hard rubber, rigid plastics, thermoplastics |
| Shore DO | ATO-SHT-SDO9020 | R1.2 mm | Highdensity textile windings, medium rubber |
| Shore E | ATO-SHT-SE9020 | R2.5 mm | Hard sponge, EVA |
| Shore O | ATO-SHT-SO20 | R1.2 mm | Soft rubber, flexible plastics, medium textile |
| Shore OO | ATO-SHT-SOO20 | R1.2 mm | Foam, sponge, extremely soft rubber |
All models measure 10–90 H, accuracy ≤ ±1H, resolution 0.1H.
Q1. Can one hardness tester cover all materials?
No. Foam requires Shore OO, soft rubber requires Shore A, and hard plastic requires Shore D. Using the wrong scale produces inaccurate readings.
Q2. How often should hardness testers be calibrated?
Calibration is recommended every 12 months for laboratory use, or every 6 months for production line use exceeding 100 tests per day. Calibration follows ISO/ASTM guidelines using certified rubber reference blocks.
Q3. Are digital testers suitable for field testing?
Yes. All digital models are battery-powered and handheld, suitable for production lines, outdoor industrial environments, and on-site inspections.
Q4. What is the difference between Shore A and Shore D indenters?
Shore A uses a 0.79 mm truncated cone with 822 gf spring force for soft to medium rubber. Shore D uses an R0.1 mm sharp cone with a 4,550 gf spring force for hard rubber and rigid plastics.
Q5. Does the Shore B model support USB data logging?
Yes. Shore B (ATO-SHT-SB9020) and Shore C (ATO-SHT-SC9020) support USB data transmission to a PC. The device does not have internal memory; real-time readings are streamed to connected software.