Tag: servo drive

Acceleration and deceleration tuning helps make motor startup and stopping smoother in PLC servo position control systems. Adjusting the servo drive's smoothing parameter can reduce sudden mechanical shock and vibration. This guide explains the wiring, servo drive parameter settings, and motion tests before and after smoothing.

In a servo positioning system, reliable motion control requires more than simply driving a motor. The system must also be able to detect over-travel conditions, stop motion before mechanical damage occurs, and provide a safe method for clearing alarms after faults are resolved.

This guide demonstrates how to upgrade a PLC pulse-controlled servo system by adding overtravel protection and alarm reset functionality using three interposing relays. The result is a safer and more robust servo position control system suitable for industrial applications.

Positioning control technology is an indispensable tool in the development of high-tech products. As a vital part of modern technology, it drives advancements in fields such as automated manufacturing, computing, and materials processing. This article will show you how to use a PLC and a servo drive to build a complete pulse-based servo motor position control system in position control mode, a classic industrial solution widely used in both professional automation and high-precision DIY & home automation projects.

Servo Drive System and Variable Frequency Drive are two different types of drive systems, which have different applications and characteristics in the field of industrial automation. ATO online shop will go into detail about this topic.

Safety precautions are essential when working with servo drives to ensure the well-being of personnel and the proper functioning of equipment. Here are some general safety precautions to consider. Here are 10 tips to use a servo drive.

The servo driver is a controller used to control the servo motor. Its function is similar to the frequency converter. It is used for ordinary AC motors. It is a part of the servo system and is mainly used in high-precision positioning systems. Generally, the servo motor is controlled by three methods of position, speed and torque to achieve high-precision positioning of the transmission system. In order to ensure the normal operation of the equipment, it has become a very important task to judge the fault in time and deal with it in time. Here we will introduce the analysis and troubleshooting of the AC servo motor driver.

AC Servo drive is a controller used to control servo motors. Today, more and more users have it. ATO AC servo drives are widely used in automation equipment such as industrial robots and CNC machining centers. The following introduces how to install and wire the AC servo drive correctly.

A stepper motor is an actuator that converts electrical pulses into angular displacement. When the stepper driver receives a pulse signal, it drives the stepper motor to rotate a fixed angle in the set direction, and its rotation runs step by step at a fixed angle. The angular displacement can be controlled by controlling the number of issued pulses, so as to achieve the purpose of controlling the displacement. At the same time, the speed and acceleration of the motor rotation can be controlled by controlling the pulse frequency, so as to achieve the purpose of speed regulation. The rotor inside the servo motor is a permanent magnet.

Servo driver is a kind of controller used to control the servo motor, which belongs to the servo system. When some problems accur as follow of a servo drive, how we should test and repair? Here are 6 tips  to maintain a servo drive.

Sometimes one has to (still) use a dedicated net just for servos but that is old. Different fieldbuses and/or servo drive interfaces may support a partial frame; for example, one may only be able to set a control word which might be position or torque command while some may support a full parameter frame or command set which exposes a plethora of servo parameters and variations between the two extremes. Speed is also a consideration i.e. may only be fast enough to do motion control or fast enough to close a servo torque loops and/or fast enough to incorporate feedback devices e.g. force or range sensors (without wiring directly to the servo drive).

The servo drive is a kind of controller to control the servo system. Its function is similar to the frequency effect on ordinary AC motor, which belongs to a part of the servo system and is mainly applied in high-accuracy positioning system. Generally, the servo motor is controlled by three ways, location, speed and torque, so as to realize high precision positioning of transmission system.

Nowadays, with the continuous development of technology, AC servo motor technology gradually replaced the DC motor as the leading executive motor with its excellent cost performance. The mature technology of AC servo system also makes the market develop rapidly and become one of the supporting technologies of industrial automation. So what are the main functions of servo system and how is it classified? Continue and you will learn about that.

Industrial sewing machine control system is a comprehensive and strong technology, which involves many aspects of knowledge, such as the principles of mechanical and electrical equipment, operation technology and so on. As the core running component in industrial sewing machine, the servo system plays a key function in running of this equipment.
This control system mainly includes special controller, AC servo system and stepper motor system, in which the controller mainly consists of main control board and two step drive boards. So it can directly sends pulse to control stepper motors in axis-X and axis-Y, while the needle is controlled by servo motor through needle bar directly connected with coupling.

CNC Bending Machine is a machine to process metal plates and it mainly uses hydraulic system to blend panels into different shapes. In view of defects of the hydraulic system of traditional bending machine and characteristics of forming techniques and processes of equipment, it adopts servo drive, servo motor, and gear pump to adjust control system of flow and pressure of hydraulic system, which can reduce system energy consumption and temperature-rising of hydraulic oil, and improve operational reliability of equipment at the same time.

Illustrate the transformation process by taking dedicated servo system of injection molding machine: First, it should replace general asynchronous machine and dosing oil pump of the former system with servo motor and internal gear pump, add pressure transmitter in output direct pipes of oil pump and get rid of proportional pressure valve of the former system and corresponding amplifier board. Pick up analog signals whose pressure and flow are given from computer control of injection molding machine, transform them into 0-10V DC analog pressure signals through comprehensive processing and directly add them in input terminals of system pressure given signals and system flow given signals of servo drives, and connect pressure sensors in exit of oil pump with pressure feedback signal terminal of servo. Servo system can have PI adjustment through connected pressure and flow signals and change output torque and speed of servo motor so as to change output flow Qt and pressure p of oil pump to meet oil pressure and flow required by injection molding machine in various processes.