Tag: induction motor

An AC motor is a device that converts electrical energy from alternating current into mechanical energy. Its main components include a stator and a rotor. The stator is the stationary part and usually contains windings and an iron core. Insulation check is very important for AC motors, and it is also a very important technical index in the operation and maintenance of electric motors. In practice, it not only protects against current leakage or short-circuiting but also ensures the safety of the operator, thus preventing damage to the motor. 

The motor can be turned on "in reverse" and is called an induction motor, also known as an "asynchronous motor". This means that the rotor of the motor is placed in a rotating magnetic field, and under the effect of the rotating field, rotating torque is obtained, and thus the rotor of the motor rotates. The motor rotor is a rotatable electrical conductor, generally mostly in the form of a squirrel cage. The motor stator is the non-rotating part of the motor with the specific task of creating a rotating magnetic field. The rotating magnetic field is not accomplished by mechanical means. It is simply a cyclic transformation of the magnetic poles by passing alternating current through several pairs of electromagnets so that it is equivalent to a rotating magnetic field. Such motors do not have brushes or collector rings like DC motors, and there are single-phase motors and three-phase motors according to the type of AC power commonly used.

An induction motor refers to an AC motor that relies on electromagnetic induction between the stator and the rotor to induce a current in the rotor to realize electromechanical energy conversion. The stator of the induction motor consists of three parts: the stator core, the stator winding and the frame. Under normal circumstances, the rotor speed of the induction motor is always slightly lower or slightly higher than the speed of the rotating magnetic field, so it is also called an "asynchronous motor".

Star delta starter is a starting device of asynchronous motors. The starting current of induction motors is relatively large during the starting process, so motors with large capacity can use the wye delta starter. The star delta starter is actually a step-down starter. When it starts, the stator winding of the motor is connected into a star shape, and when the speed reaches close to the rated speed, it is changed into a △ to reduce the starting current.

Induction motor refers to a motor that relies on electromagnetic induction between the stator and the rotor to induce current in the rotor to realize electromechanical energy conversion. Three-phase asynchronous motors generally have two wiring structures, WYE (Y) and Delta (△). When the Y-type access voltage is 380V, we can change it to △ type 220V.

Three-phase asynchronous motor is a kind of induction motor, which is powered by a 380V three-phase AC current at the same time. Because the rotor and stator rotating magnetic fields of the three-phase asynchronous motor rotate in the same direction, the rotational speed is different, and there is a slip rate, so it is called a three-phase asynchronous motor. The rotor speed of an ATO three-phase asynchronous motor is lower than the speed of the rotating magnetic field. The rotor windings move relative to the magnetic field to generate electromotive force and current and interact with the magnetic field to generate electromagnetic torque to realize energy conversion.

The PLC program interlocks the forward and reverses the rotation of the motor to prevent the wrong touch of the motor's reverse rotation button. PLC and the VFD are powered on for 2s time control. After the motor stops, it needs to wait for 10s before the motor can be restarted. This is very practical in practical applications (there is a good buffer process for motor inertial motion).

An induction motor or an asynchronous motor is an AC motor that works on the principle of electromagnetic induction. That is, the rotor obtains torque under the action of the rotating magnetic field generated by the stator, and then the rotor rotates. Since the rotor speed is not the same as the speed of the rotating magnetic field (synchronous speed), the induction motor is also known as asynchronous motor. Induction motors are popular in the industry, since they are simple to build and economical. The following are some essential things you need to consider when buying an induction motor.

Induction motor for sale, also known as "asynchronous motor", is a device that puts the rotor in a rotating magnetic field and obtains a rotating torque under the action of the rotating magnetic field, so that the rotor rotates. The rotor of an induction motor is a rotatable conductor, usually in the shape of a squirrel cage. According to the type of alternating current, there are single phase induction motors and Three phase induction motors. So what is the difference between them? This is mainly reflected in the following aspects.

When a single phase induction motor is working, it will involve the problems of start capacitor and run capacitor. Because single phase is different from three phase, a single phase motor cannot form a rotating magnetic field when it is started, and uses the characteristic of the current in the capacitor to generate a rotating magnetic field to start the motor. Therefore, the start capacitor in a single phase motor is essential. But the run capacitor is not necessary.

Single phase motors generally refer to low-power single phase asynchronous motors powered by a single phase AC power supply. It is also called a single phase induction motor. This kind of motor usually has two phase windings on the stator, and the rotor is of ordinary squirrel cage type. The distribution of the two phase windings on the stator and the different power supply conditions can produce different starting characteristics and operating characteristics.
Single phase motors have a large production volume and are closely related to people's daily lives. Especially with the improvement of people's living standards, the consumption of single phase motors for household appliances is also increasing.

Slip-ring induction motors, also known as three-phase wound-rotor AC asynchronous motors, must be connected in series with a resistor or resistors in the motor rotor in order to reduce the starting current and increase the starting torque and power factor, effectively improving the motor starting performance. This article describes the principle and structure of slip-ring motors.

Squirrel cage induction motor is a three-phase asynchronous motor with rotor windings made of copper or aluminum strips instead of copper strips, welded with short-circuit rings. Squirrel cage induction motor failure is mainly divided into two parts: mechanical and electromagnetic.

Squirrel cage induction motor is the simplest and most widely used type of asynchronous motor. Its rotor coil is cast aluminum and shaped like a squirrel cage, so it is called a "squirrel cage motor". These motors are a specific kind of induction motor, which uses the electromagnetic induction effect to transform electrical current into rotational energy. This article will explain the principles of squirrel cage motors, their specifications, and what kinds of applications they are used for. This way, we can make informed choices when choosing the right motor.

Through the relative motion of the rotating magnetic field generated by the stator (its speed is synchronous speed n1) and the rotor winding, the rotor winding cuts the magnetic induction line to generate induction electromotive force, thus induced current is generated in rotor winding. The induction current in the rotor winding acts on the magnetic field to produce electromagnetic torque, thus making the rotor rotate. As the rotor speed approaches the synchronous speed, the induced current decreases and the electromagnetic torque decreases accordingly. When the asynchronous motor works in the motor state, the rotor speed is smaller than the synchronous speed. In order to describe the difference between rotor speed n and synchronous speed n1, slip ratio is introduced.

Compared with other motors, the ATO induction motor has the advantages such as simple structure, convenience in manufacture, use and maintenance, high operational reliability, light weight, low cost. Taken the ATO three-phase induction motor as an example, compared with the DC motor with the same power and speed, the former weight is only half of the latter at one-third cost. It also has the load characteristics of constant speed that can satisfy machinery driving requirement of a majority of industrial and agricultural production. Its limitation is that due to the poor speed controlling performance caused by the fixed slip between its rotate speed and the synchronous speed of its rotating magnetic field, so it is not so economic or convenient as direct current motor under the usage occasion that requires a wider range of smooth speed control such as rolling mill, winding engine, large size machine tool etc. In addition, induction motors draw reactive power from the power system during the operation, resulting in the deterioration of power factor of power system. Therefore, on the occasion of high power and low speed such as driving ball grinding mill and compressor, using synchronous motors is more reasonable.

Different motors of the same rated horsepower may have different starting currents, torque curves, speeds and other variables. NEMA (National Electrical Manufacturers Association) has A, B, C, D four different designs for electric motors.
NEMA Design B: Is the most common design of electrical motors and ATO single phase AC induction motors are of NEMA design B. Its starting torque is similar to that of design A, but sometimes still lower, providing a relatively low starting current. However, in industrial application, it locks locked rotor and still allows starting load. The rotating-speed difference is lower than or equivalent to 5%. The electric efficiency and full-load power factor are relatively high. The typical applications include pump, fan and machine tool.

Variable Frequency Drive (VFD), aka variable speed drive (VSD), generally it's using for controlling 3-phase AC motor in variable speeds. It's important to know, control 1-phase motor speed by a VFD may cause overheat of the motor, as well as the service life. It's recommended to upgrade the motor to three phase AC motor, which you can also connect the 3-phase motor to single phase power supply by using a single phase to three phase VFD, then control the speeds. Anyway, in technical it's possible to use a VFD for single phase motor speed controls, here ATO will show you details about running a single phase motor on a VFD.

Troubles with the induction motors are generally divided into two categories. One is the electrical faults, such as the various faults of switches, buttons, fuses, electric brushes, stator winding, rotor, starting equipment and so on. The other is the mechanical problems, such as the problems of the bearing, fan blade, motor frame, coupling, end bell, bearing cover, spindle and so on.
Once the induction motor has any problem, there might be some abnormal phenomena, for instance, the rising temperature, over current, vibration and abnormal noise and so on. Therefore, learn about these phenomena, find out the cause, and then troubleshoot it. The following is some common faults and troubleshooting method of three-phase induction motors for your reference.